Friends Good Will
was designed and built by Scarano Boat Building in Albany, New York,
who specializes in historic reproductions. The Museum and the builder
are working closely with the U.S. Coast Guard to guarantee that
the ship meets U.S. Coast Guard regulations as a sailing ship licensed
for carrying passengers.
Friends Good Will has a U.S. Coast Guard licensed master as
captain and a full Ship's Company. The initial rigging will be performed
by a professional shipwright and the Ship's Company, all of whom
are members of the Museum. Regular maintenance, as well as the annual
rigging and de-rigging, will be accomplished with the assistance
of the volunteer crew.
Basic Specifications of Friends Good Will
Included
in the plans for the hull of the vessel is a state-of-the-art interactive
classroom suitable for teaching school children and other interested
groups. This educational environment will be lighted and heated
for year-round instruction without losing the integrity of the 1810
design.
- Sparred length (from end of bowsprit to end of boom): 101'
- Length on Deck: 56' 5 "
- Beam (width at widest section): 16' 10"
- Draft (depth at deepest point): 8' 9"
- Gross Registered Tonnage: 54 tons
- Displacement (weight): 150,000 lbs approx./51 long tonnes
- Rig: Square Topsail Sloop (the only one of its type operating
on the Great Lakes; very rare, even nationwide)
- Rig Height: 80'
- Armament: One (1) six pound long gun on a pivot (historically
accurate and the only one of its kind)
- Full Crew Complement: 14
- Passengers for Day Sails: 28
- Certification: USCG Inspected Vessel, Subchapter T (for passengers)
- Sail Area: 3,180 sq. ft.
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Her Design Process
Early
in the planning stages, the Friends Good Will Steering
Committee had to consider how to build this vessel. The answer was
directly related to a number of other important matters: cost of
construction, cost of maintenance, ease of maintenance, (either
by museum staff and volunteers or professionals), who would build
her, (very early in the process we ruled out building her ourselves),
and appearance.
While the intent is to build a vessel that looks and sails like
an early 19th century Great Lakes trading vessel, traditional construction
(plank on frame) was quickly ruled out. Cost, construction time
and materials were factors, as was maintenance. Perhaps the most
convincing argument against traditional construction came from the
U.S. Coast Guard Marine Safety officer who has been assisting the
committee. His comment was that if we ever wanted this vessel to
be inspected for carrying passengers, and we do, "don't use traditional
construction or gasoline engines."
So, off we went looking for alternatives. The gasoline engine question
was easy; we had always intended that the vessel have diesel power.
Construction alternatives included steel, aluminum, and composite
construction. Composite can mean anything from fiberglass to sophisticated
wood/epoxy laminates and even more exotic techniques used in "one
off" vessel construction. Steel has been used in building many sailing
vessels, including some designed to resemble traditional vessels.
It is strong, durable, easy to maintain over a long period, but
difficult to make look like an early 19th century vessel. The same
goes for aluminum. The committee determined that the added work
to make the vessel appear traditional would increase the cost and
complexity of the vessel making these both steel and aluminum unduly
complicated.
The committee considered a number of builders but settled on Scarano
Boat Building of Albany, NY. The Scarano staff has experience
building in all materials and is considered a leader in building
historic replicas using modern wood laminate construction. Among
the vessels to Scarano's credit using this type of construction,
are the sailing ships America, Madeleine, Adirondack, Adirondack
II, and Friendship of Salem, and the motor vessel
Horicon.
So the decision was to build in what John Scarano calls "wood laminate
construction."
What
is wood laminate construction? It is a blend of the old and the
new. In a great many ways the vessel is being built as an early
19th century vessel would have been built, and we are using wood.
But that's where the similarity ends. Friends Good Will
has an inner keel ("Hog" or keelson) that is made of layers of cedar.
The resulting timber is cut to shape and planed. The bottom is beveled.
The end result is a timber, as if from one tree, except that it
is lighter, stronger, and rot resistant. The vessel has frames,
set on the inner keel at their station marks and held together at
the base and at the deck level by laminated deck beams. All of this
creates a very stiff monocoque structure that is superior in form
and function to the original. It is as John Scarano says, ". . .
as if the trees grew into the desired hull shape." This wood laminate
construction technique solves the problem of finding materials of
a size and quality to build a vessel. In 1810 they would have been
available locally. Today a great many of them would have to be imported
in these sizes.
In the early 19th century, the spars (masts and booms) would have
been made of one piece of wood, either cut to shape by hand, or
turned on a spar lathe. In keeping with our modern construction
techniques, all spars but the bowsprit and topsail yard for Friends
Good Will are hollow. This saves weight aloft and improve safety
and sailing ability. The spars are made of tapered staves, fir or
spruce, glued together with Resorcinol glue resulting in a very
light and strong spar. Likewise, all the rigging, both standing
and running, is of modern materials woven or fabricated to look
authentic for the period, as will the sails. While built of modern
materials, the rigging functions in an entirely traditional manner
with no modern power assists.
While no one knows exactly how the original Friends Good Will
looked, our research has uncovered enough data that we are confident
that we have created a vessel which might fool even some of the
original crew. And yet, we have a modern vessel with all the safety
and sailing ability that modern materials and methods can afford
us.
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Trees and Treenails
The frames are constructed much the same way as the inner keel,
bent to their final shape in layers between dogs (blocks that define
the shape) and glued together, again with Resorcinol, then removed
and planed to their sided dimension of 2-1/2 and 7 inches. These
are set up on the inner keel at their station marks and held together
at the base by "floors" (structural members not to be confused with
floors in a house or decks on a boat) and at the deck level by laminated
deck beams. The planking or outer skin of the vessel was built in
layers. The first layer is 7/8" thick and glued and fastened to
the frames fore and aft (horizontally) with epoxy glue and stainless
steel fasteners.
The
second layer is 3/4" thick, applied diagonally, face gluing it with
epoxy to the first layer and edge gluing each plank to the one next
to it. The third and final layer, 1/2" thick, is face glued to the
second layer and edge glued to itself. This layer is also applied
fore and aft which gives the appearance of a traditionally planked
vessel. The resulting hull thickness is a 1-5/8" thick solid wood
epoxy structure.
The deck is constructed the same way. Three layers, the first being
fastened and glued to the laminated deck beam, oriented fore and
aft, the second laid athwartship (across the vessel from one side
to the other) face glued to the first, then a third layer oriented
the same as the first. Each plank of the third layer is rabbeted
(have a groove cut in it) between the planks which is caulked to
look like an original deck.
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Construction Progress
It's
the end of June and the ship is planked, the deck beams installed,
the hatches framed, the deadwood area of the keel is molded in two
halves, the lead is arriving for the keel, the engine and tanks
have arrived, the staves for the faff are cut and ready for gluing,
and the jig for the mast staves is planned to its correct angles
for gluing (all 62' of the lower mast!).
Next, Scarano Boatbuilding will be framing bunks and bulkheads
in the interior, installing the engine, laying deck planking, and
fastening the deadwood.
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On Schedule
Friends
Good Will was launched in Albany, NY on August 29, 2004. The
standing rigging was prepared around August 10, which permited the
incline test and sea trials prior to departure.
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